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CSI Specification
Technical Information : CSI Specification

CSI Specification for Royal Stone®

This format utilizes:
  The 1995 CSI 16-Division Format and the 2004 CSI 49-Division Format
  The CSI 3-Part Section Format
  The CSI Page Format

This format is commonly used by architectural firms that work from CSI's "Spec-Text" Master Specification System and by those who generate their own office master systems. Variations of this format are common, but the basic principles remain unchanged.

Within the three "Part" basic outline, the Articles are numbered to correspond with the "part" number, followed by Paragraph and Subparagraph headings. The basic Article headings are per 1995 MasterFormat and shown within { } for 2004 MasterFormat.

This specification incorporates two ideas promoted by CSI, "imperative mood" and "streamlining." The imperative mood is basically a command format, using the action verb as the beginning of the sentence. Note the use of words such as "submit," "provide" and "install" as the first words of these Paragraphs. Streamlining reduces verbiage in the document. The most obvious indication of streamlining is omission of the familiar "The Contractor shall." This format uses the colon to help identify the topic being discussed, allowing quick scanning of the text by the reader.

In Paragraph 2.01, sub-paragraph titled Acceptable Products, note that one or more "products" can be specified. When only one product is listed, such as Royal Stone® Solid Surfaces, the spec is called a "Proprietary Specification" in that it names the product selected. The characteristics and uses of the product follow in Article 2.01.

Often the specifier will want to include products other than Royal Stone® in his specification, and in some cases he may be required by law or by the owner to "open up the spec." This can be accomplished by actually listing other products in Paragraph 2.01, sub-paragraph titled Acceptable Products, or by the following method:

*Delete Paragraph 2.01, sub-paragraph titled Preferred Products, entirely. The specification then becomes a "Descriptive Specification" since it describes the material to be used rather than naming it. This format actually uses a combination of description and reference standard (Fed. Spec. WW-P-541E/GEN) and performance criteria (2.01, K.) to specify the product. In this case, any product that meets the description and performance criteria specified may be used.

Section numbering is based on the Construction Specifications Institute (CSI) five-digit numbering system, using their 16-Division Format, Section 06650, titled "Solid Polymer Fabrications" or the (CSI) six-digit numbering system, using their 49-Division Format, Section 066116, titled "Solid Surfacing Fabrications" are both a subsection of Division 6, Wood and Plastics.

Following the CSI 3-Part Format, the information is assigned headings to facilitate usage by the reader. The information is usually in the same format throughout the entire specification and the three parts are:

Part 1 - General: Describes general requirements relative to the product or products to be specified; includes "housekeeping items."

Part 2 - Products: Lists materials that are acceptable for use, their characteristics and accessories; also describes shop fabrication of the materials.

Part 3 - Execution: Gives details of the material installation.

Within each section are italicized notes and comments. These are included to assist the specifier in editing the specification for each project. Also, bracketed text [ ] indicates choices available to the specifier. In the final written specification, all notes and brackets should be removed and the text edited for each specific project requirements.

Depending upon the specifying conventions used within your firm, you may wish to input one or more master sections into your word processing equipment to facilitate reuse. You may also choose to use these master sections with some modification in text or format to create your own master sections particularly suited to the type of work you perform. If you require any assistance generating a specification for Royal Stone® products, contact Royal Stone® Industries, at 602-278-5222 or toll free 888-633-4537.

For further discussion of specifications writing procedures, please refer to the CSI "Manual of Practice," published by the Construction Specifications Institute, 601 Madison Street, Alexandria, Virginia 22315; telephone 1-800-689-2900.

SECTION 06650 {066116}
SOLID POLYMER FABRICATIONS
{SOLID SURFACE FABRICATIONS}
(Notes, comments, and references to ROYAL STONE® Surfaces and/or products specifications are shown in italics. These should be removed before printing the specification. References to ROYAL STONE® Surfaces and/or products drawings can be retained for a closed ROYAL STONE® spec but should be removed for an open spec.)

(THIS SECTION MAY ALSO BE LOCATED UNDER MASTERFORMAT HEADING 15400 {224000}, "PLUMBING FIXTURES & EQUIPMENT".)

  1. GENERAL
    1. DESCRIPTION
      ADD OR DELETE AS PROJECT REQUIRES
      1. Work described in this section:
        The extent of solid surface fabrications is shown on the Drawings and includes:
        1. Shower Pans
        2. Vertical Surfaces
        3. Tub and Shower Walls [with integral soap/shampoo caddy]
        4. Toilet and Shower Partitions
        5. Wall cladding and wainscoting
        6. Bumper rails
        7. Horizontal Surfaces
        8. Counter tops [with sinks]
        9. Lavatory/Vanity tops with [seamed][undermount][integral] bowls
        10. Shower Seating and Other Seating
        11. Window Sills
        12. Other Horizontal Applications
        13. Hot Countertop Surfaces
        14. Cold Countertop Surfaces
        15. Solid Surface Colors
        16. Performance Characteristics
        17. Surface Finishes
        18. Color Inlays
        19. Cove Backsplashes

      2. Related work specified elsewere:
        1. [Finish carpentry][Architectural woodwork]
        2. Tile work
        3. Wall coverings
        4. Casework
        5. Plumbing
    2. REFERENCES
      1. Applicable Standards: Standards of the following, as referenced herein:
        1. American National Standards Institute (ANSI).
        2. American Society for Testing and Materials (ASTM).
        3. National Electrical Manufacturers Association (NEMA).
        4. Federal Specifications (FS).
    3. SUBMITTALS
      General: Submit the following in accordance with Conditions of Contract and Division 1 Specification Sections.
      1. Shop Drawings:
        Indicate dimensions, component sizes, fabrication details, attachment provisions and coordination requirements with adjacent work.
      2. Samples:
        Submit minimum 2 inch by 2 inch samples (50 mm by 50 mm). Indicate full range of color and pattern variation. Approved samples will be retained as a standard for work.
      3. Product Data:
        Indicate product description, fabrication information and compliance with specified performance requirements.
      4. Maintenance Data:
        Submit manufacturer's care and maintenance data, including care, repair and cleaning instructions. Provide maintenance kit for [matte][semi-gloss][gloss] finish. Include in project closeout documents.
    4. QUALITY ASSURANCE
      1. Allowable tolerances
        1. Variation in fabricated component size: ± 1/8 inch (3 mm).
        2. Variation in cast one-piece three-dimensional shaped components like [Shower Pans, Kitchen Sinks, Utility Sinks, Bar Sinks, Vanity Bowls, etc.]: ± 1/4 inch (6 mm).
        3. Location of openings: ± 1/8" (3 mm) from indicated location.
    5. DELIVERY, STORAGE AND HANDLING
      1. Deliver no components to project site until areas are ready for installation. Store components indoors prior to installation.
      2. Handle materials to prevent damage to finished surfaces. Provide protective coverings to prevent physical damage or staining following installation for duration of project.
    6. WARRANTY
      1. Provide manufacturer's warranty against defects in materials, [fabrication and installation] excluding normal wear and tear, unwarranted installations, and damages caused by physical or chemical abuse or excessive heat. Warranty shall provide for replacement or repair of material and labor up to a period of [three years for particulated sinks], [five years for shower pans], and [ten years for flat surfaces] per manufacturer's written warranty, beginning at Date of Substantial Completion.
      2. Warranty shall be transferable to subsequent owner provided fabrications shall not have been moved from original place of installation.
  2. PRODUCTS
    1. SOLID SURFACE FABRICATIONS
      1. Preferred Products
        1. Royal Stone Industries, Inc., Royal Stone® [Solid Surfaces] [Cast One-Piece Shower Pans] [True-EdgeTM Sinks] [Finishing-Touch™ Tabletops].
        RETAIN BELOW FOR PERFORMANCE SPECIFICATION. SPECIFY THICKNESSES FOR VARIOUS COMPONENTS UNLESS INCORPORATED INTO FABRICATION DESCRIPTION; SEE MANUFACTURER'S PRODUCT DATA OF PANEL SIZE LIMITATIONS AND LIMITATIONS ON CAST ONE-PIECE PRODICTS.
      2. Material:
        An inert, one-piece cast, non-porous, homogeneous blend of UV inhibited polyester-acrylic resin, and randomly dispersed polyester-acrylic and natural minerals as fillers, and is environmentally controlled oven-cured, vacuum mixed, abraded and/or sanded to a non-textured, slip resistant surface; that is not coated, laminated or of composite construction, meeting ANSI Z124.3 & .6, Type Six, and Fed. Spec. WW-P-541E/GEN.
        1. Material shall have minimum physical and performance properties specified.
        2. Superficial damage to a depth of 1/32 inch shall be repairable by sanding or polishing.
      3. Shower Pans:
        Solid surface material and having at least the following features;
        1. Minimum wall thickness 1/2 inch and 3/4 inch in a 12 inch diameter area at drain.
        2. Water barrier flange (weep edge) shall be at least 1/4 inch thick and extend a minimum of 1-1/2 inches above top of shower pan ledges.
        3. Minimum coving of 1.5 inch radius between shower pan floor and shower pan sidewalls, and vertically coving between adjacent shower pan sidewalls.
        4. Slip resistant non-textured surface
        5. Shower pan shall be completely self-supported with cast integral webbing structure and not filled with foam, fillers, or composite materials for structural support.
      4. Vertical Surfaces: For vertical surface applications;
        1. Tub and Shower wall panels [1/4" (6 mm)][3/8 inch (10 mm)][1/2 inch (13 mm)] thick, of solid surface material, consisting of [indicate quantity & dimensions of required panels] [with color matched integral soap and shampoo caddy] as indicated on the Architect's Drawings.
        2. Toilet and Shower partitions: Panels and pilasters of [1/2 inch (13 mm)][3/4 inch (19 mm)] thick solid surface material. Pilasters attached at floor and ceiling. Provide with hardware for attachment of panels to pilasters as indicated on the Architect's Drawings.
        3. Wall Cladding/Wainscoting, [1/4" (6 mm)][3/8 inch (10 mm)][1/2 inch (13 mm)] thick, with [butt joints] or [1/8" (3 mm) wide joints] sealed with color matching silicone sealant; adhesively applied to solid substrates.
        4. Bumper Rails: Fabricated of [3/8 inch (10 mm)][1/2 inch (13 mm)] thick solid surface material to size and shape with edge details as specified on the Architect's Drawings; adhesively joined with inconspicuous seams. Install bumper rails without exposed fasteners.
      5. Horizontal Surfaces: [1/2 inch (13 mm)][3/4 inch (19 mm)][1 inch (25 mm)] thick, standard panels of solid surface material, for vertical surface applications.
        1. Countertops: [Fabricated][Cast] construction using [1/2 inch (13 mm)][3/4 inch (19 mm)] thick solid surface material. Provide counter complete with backsplash [and end splash], edge detail, return, profile, and overhang supports, per Architect's Drawings.
        2. Countertops with sinks: [1/2 inch (13 mm)][3/4 inch (19 mm)][1 inch (25 mm)] thick countertop of solid surface material. Edge detail per Architect's Drawings, complete with [integral mount][undermount][seamed mount] [single bowl][double bowl][triple bowl], [color matched] sink. Provide counter complete with backsplash [and end splash] per Architect's Drawings.
        3. Lavatory tops with sinks: [1/2 inch (13 mm)][3/4 inch (19 mm)][1 inch (25 mm)] thick countertop of solid surface material. Edge detail per Architect's Drawings, complete with [integral mount][undermount][seamed mount], [color matched] sink. Provide counter complete with backsplash [and end splash] per Architect's Drawings.
        4. Shower Seat and Other Seating: [Fabricated][Cast] construction using [1/2 inch (13 mm)][3/4 inch (19 mm)][1 inch (25 mm)] thick solid surface material. Edge detail, return, profile, and overhang supports per Architect's Drawings. Attach to support structure with silicone sealant and/or thru bolts as specified per Architect's Drawings.
        5. Window Sills: [1/2" (13 mm)][3/4" (19 mm)] thick solid surface material, adhesively joined with inconspicuous seams. Edge detail, return, and profile, per Architect's Drawings.
        6. Other Horizontal Applications: [Fabricated][Cast] construction using [1/2 inch (13 mm)][3/4 inch (19 mm)][1 inch (25 mm)] thick solid surface material. Edge detail, return, profile, and overhang supports, per Architect's Drawings.
        (*) SPECIAL REQUIREMENTS FOR HOT AND COLD APPLICATIONS.
      6. (*) Hot Countertop Surfaces: [1/2" (13 mm)][3/4" (19 mm)] thick solid surface material, adhesively joined with inconspicuous seams. Edge detail, return, profile, and overhang supports, per Architect's Drawings.
        1. Provide expansion joints in countertop as detailed per Architect's Drawings.
        2. Make cutouts to templates furnished by the hot appliance manufacturer.
        3. Reinforce joints and cutouts as recommended by the surfacing manufacturer.
        4. Provide insulation between solid surface material and adjacent hot water pans and food warmers.
        5. Thermally isolate hot applications from cold.
        6. Provide venting of cabinets per Architect's Drawings.
      7. (*) Cold Countertop Surfaces: [1/2" (13 mm)][3/4" (19 mm)] thick solid surface material, adhesively joined with inconspicuous seams. Edge detail, return, profile, and overhang supports, per Architect's Drawings.
        1. Make cutouts to templates furnished by the cold appliance manufacturer.
        2. Reinforce joints and cutouts as recommended by the surfacing manufacturer.
        3. Provide insulation between solid surface material and adjacent cold pans.
        4. Thermally isolate hot applications from cold.
        COLORS MAY BE SPECIFIED UNDER "FABRICATION" IF MORE THAN ONE COLOR IS REQUIRED. DIFFERENT COLOR FAMILIES HAVE DIFFERENT COSTS.
      8. Colors: As selected by Architect from [Royal Stone] manufacturer's standard [Inova][Economy][Quintessence][Visionary][Titan] selection, [Royal Stone's color match, # _______ to other solid surface material manufacturer's color # _______ or Royal Stone's color match, # ________ to Architect provided color sample.]
      9. Performance Characteristics
        10. TECHNICAL DATA
        Property Typical Results test Method
        Tensile Strength @ Max Load 5,000 psi ASTM-D-638
        Tensile Modulus 2.75 x 106 psi ASTM-D-638
        Flexural Strength 8,000 psi ASTM-D-790
        Flexural Modulus 1.2 x 106 psi ASTM-D-790
        Compression Strength @ Yield 1.72 x 104 psi ASTM-D-695M
        Compression Modulus 5.6 x 105 psi ASTM-D-695M
        Elongation @ Break 3.44% ASTM-D-638
        Hardness 60-64 ASTM-D-2583
        Linear Thermal Expansion 1.8 x 10-5 in/in/ºF ASTM-D-696
        Heat Deflection Temp. @ 264 psi 70ºC ASTM-D-648
        Specific Gravity 1.6 - 1.7  
        Abrasive Resistance @ 1,000 cycles, grams 0.4 ASTM-C-501
        Water Absorption (2 hrs @ 100ºC) 0.1043% ASTM-D-570
        Izod Impact 1.03 foot lbs/in ASTM-D-256
        Impact Resistance (1/2 lb. Ball) No Fracture NEMA-LD-3-3.3
        High Temperature Resistance No Effect NEMA-LD-3-3.6
        Boiling Water Resistance No Effect NEMA-LD-3-3.5
        Stain Resistance Passed ANSI Z124.4 & Z124.6
        Flame Spread Classification 1 ASTM-E-84
        Weight (1/2" thick) 4.3 lbs./sq. ft.  
    2. ACCESSORY PRODUCTS
      1. Joint Adhesive: Manufacturer's standard two-part adhesive kit to create inconspicuous, non-porous joints.
        2. RETAIN BELOW FOR TUB/SHOWER SYSTEMS.
      2. Panel Adhesive: Manufacturer's standard mildew-resistant, FDA, UL listed silicone sealant.
      3. Sealant: Manufacturer's standard mildew-resistant, FDA, UL listed silicone sealant.
        4. RETAIN BELOW FOR UNDERMOUNT SINKS AND LAVATORIES.
      4. Sink/Lavatory Mounting Hardware: Manufacturer's standard bowl clips, panel inserts and fasteners for attachment of non-solid surface undermount sinks/lavatories.
        5. RETAIN BELOW FOR HOT OR COLD APPLICATIONS.
      5. Conductive Tape: Royal Stone's ThermalGuardTM Parts A & B, insulating and heat dissipating tape system, for use with cutouts near heat sources per manufacturers specifications.
    3. FABRICATION
      1. Fabricator/installer shall be approved by solid surface manufacturer, for warranty coverage to be considered.
      2. Fabricate components in shop to greatest extent practical to sizes and shapes indicated, in accordance with approved shop drawings and solid surface manufacturer's requirements.
      3. Form joints between components using manufacturer's standard joint adhesive. Joints shall be inconspicuous in appearance and without voids. Attach reinforcing strip of solid surface material under each joint a minimum of 3 inches (76 mm) wide on horizontal surfaces and non-fully supported vertical surfaces.
      4. Provide holes and cutouts for plumbing and bath accessories as indicated on the drawings.
      5. Rout and finish component edges to a smooth, uniform finish. Rout all cutouts, and then sand all edges smooth. Repair or reject defective or inaccurate work.
        6. SELECT APPROPRIATE FINISH(ES) BELOW. GREATER POLISHING INCREASES COST
      6. Finish: Provide surfaces with a uniform finish.
        1. [Matte: Gloss range of 5-20.] (This is a standard finish imparted by most fabricators. Royal Stone recommends a satin finish as the easiest to maintain)
        2. [Satin: Gloss range of 20-50.] (Satin finishes take a little more effort to attain by the fabricator and may cost slightly more to produce. Royal Stone recommends a satin finish as it brings out the color and three dimensional look of its material and is the easiest to maintain)
        3. [Gloss: Gloss range of 50-80.] (Not recommended for heavily used surfaces. Requires the most maintenance and is more costly to fabricate)
      7. (Optional) Colored inlays: Fabricate using manufacturer's approved method.
        1. Rout to a maximum depth of 40% of panel thickness for inlay to pattern indicated on Architect's Drawings.
        2. Fill groove using methods approved by manufacture, avoiding air bubbles or voids. Overfill inlay area.
        3. Allow area to fully cure. Do not overheat inlay while sanding. Finish and touch up to uniform appearance.
      8. (Optional) Cove backsplashes: [Using Royal Stone's Pro-Cove™ coving system] Fabricate 3/4" (19 mm) radius cove at intersection of counters and backsplashes and at intersection of vertical interior corners (less than 180° angle). Form backsplashes using [1/2" (13 mm) solid surface material. Fabricate in shop or field.
  3. EXECUTION
    4. RETAIN BELOW FOR LARGE OR INTRICATE PROJECTS.
    NOTE: MOST SOLID SURFACE MANUFACTURERS RECOMMENDS A CERTIFIED FABRICATOR BE USED FOR FABRICATION AND/OR INSTALLATION, TO ENSURE WARRANTY COVERAGE AND A QUALITY INSTALLATION.
    1. JOB MOCK-UP
      1. Prior to final approval of shop drawings, erect at project site one full size mock-up of each component required, for Architect's review.
      2. Should mock-up not be approved, re-fabricate and reinstall until approval is secured. Remove rejected units from project site.
      3. Approved mock-ups may remain as part of finished work.
    2. INSTALLATION
      1. Install components plumb and level, in accordance with approved shop drawings and product installation per manufacturer's specifications.
      2. Form field joints using manufacturer's recommended adhesive, with joints inconspicuous in finished work. Reinforce joints as required.
      3. Adhere sinks and lavatory bowls to countertops using manufacturer's recommended sealant, adhesive and mounting hardware.
      4. Provide backsplashes and end splashes as indicated on the drawings. Adhere to tops using manufacturer's standard recommended silicone sealant.
      5. Keep components and hands clean during installation. Remove adhesives, sealants and other stains. Components shall be clean on Date of Substantial Completion.
      6. Make plumbing connections to sinks in accordance with Division 15, Mechanical.
      7. Protect surfaces from damage until Date of Substantial Completion. Repair or replace damaged work that cannot be repaired to architect's satisfaction and invoice for the cost of repairs. Architect to pre-approve cost estimate before repairs are made.
      8. Fabricator/Installer is to provide a care and maintenance material, review maintenance procedures and warranty details with the director of maintenance upon completion of project.
2949 N. 31st Avenue, Phoenix, AZ, 85017 | (602)278.5222 Phone | (888)633.4537 Toll Free | (602)278.5220 Fax

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